建立超声波清洗循环_济南洁升超声波清洗机
Many of our posts describing the ultrasonic cleaning process contain a warning that you will develop your own routine \u0026rdquo; with experience. This is true, because even if you clean similar parts, the conditions of these parts may vary slightly from dirty. The parts themselves react differently to cavitation. You need more powerful cavitation to remove grease and dirt from heavily contaminated engine parts, rather than completing precision optics for cleaning.
我们的许多描述超声波清洗过程的帖子都包含一个“有经验的你将开发自己的例程”的警告。这是真的，因为即使你清洗相似的部件，这些部件的条件可能从略有不同，脏。 零件本身对气穴作用的反应不同。 您需要更强劲的气蚀，去除严重污染的发动机零件上的油脂和污垢，而不是完成清洁的精密光学。
This article briefly describes the variables used to create an ultrasonic cleaning cycle and suggests some suggestions to help you improve your cleaning program to get the best results.
这篇文章简要介绍了建立超声波清洁循环的变量，并提出一些建议，帮助您完善自己的清洁程序以获得**佳效果。
Ultrasonic cleaning temperature
超声波清洗温度
The cavitation in water is strong at 35 ° C (95 \u0026 deg ^ fen ^ F). But higher temperatures may be required to remove oil, grease, wax and other contaminants. This is where clean chemicals work. Clean chemistry and cleaning temperature together define an effective ultrasonic cleaning process. However, there is an upper limit. is higher than 80 °C (176 \u0026 deg;F) cavitation loses its effectiveness. This is why the temperature control of the ultrasonic cleaning machine does not exceed 80?C.
在水中的空化作用在35℃（95°F）下**强。 但是可能需要更高的温度来除去油，油脂，蜡和其他污染物。 这是清洁化学品发挥作用的地方。 清洁化学和清洁温度一起定义了**有效的超声波清洁过程。但是，有一个上限。 高于80℃（176°F）空化失去其有效性。 这就是为什么超声波清洗机的温度控制不超过80?C。
Instructions for biodegradable cleaning formulations include proper dilution with water and recommended cleaning temperatures. For example, the ELMA laboratory cleaning A20sf for laboratory glassware and stainless steel, ceramic and plastic instruments has a cleaning temperature of 50**70 °C. The widely used elma tec cleaning A4 removes oil, grease, combustion residues and other organic contaminants. The recommended cleaning temperature is 50**80?C.
生物可降解清洁配方附带说明，包括用水适当稀释和推荐的清洁温度。 例如，用于实验室玻璃器皿和不锈钢，陶瓷和塑料仪器的elma实验室清洁A20sf的清洁温度为50**70℃。 广泛使用的elma tec清洁A4去除油，油脂，燃烧残余物和其他有机污染物，推荐的超声波清洗机报价清洁温度为50**80?C。
The temperature range provides room for it. When you \u0026ldquo; develop your daily \u0026 rdquo; Remember, lower temperatures consume less energy, so it is a trade-off between cleaning time and thoroughness.
温度范围提供余地。 当你“发展你的日常”记住，较低的温度消耗较少的能量，所以它是清洗时间和彻底之间的权衡。
On the other hand, medical and surgical instruments contaminated with blood should be cleaned at room temperature because heat causes blood to clot on the surface and becomes very difficult to remove.
另一方面，被血液污染的医疗和外科器械应该在室温下清洁，因为热量导致血液凝固在表面上并变得非常难以去除。
The ultrasonic cleaning temperature can be controlled by other cleaning agents supplied by Elstatic and Tovatech. But remember, cavitation itself will increase the temperature of the cleaning solution. If you should avoid high solution temperatures, you can choose a cooling coil.
超声波清洗温度可以通过Elstatic和Tovatech提供的其他清洁剂进行控制。 但请记住，气蚀作用本身会提高清洁溶液的温度。 如果应避免高溶液温度，可选择冷却盘管。
Ultrasonic cleaning time
超声波清洗时间
What won't surprise you is that the dirtier part, the longer the cleaning cycle. When cleaning heavily contaminated parts, such as car gears and other products that accumulate deposits, it takes a few minutes to carefully remove loosely adhering deposits. This also applies to the removal of abrasive dust, chips and powder residues from newly manufactured metal parts. This not only shortens the cleaning cycle, but also helps to extend the effectiveness of the cleaning solution.
它不会让你感到惊讶的是，越脏的部分，清洁周期越长。 当清洁严重污染的部件，如汽车齿轮和其他积累沉积物的产品时，需要几分钟时间仔细清除松散粘附的沉积物。 这同样适用于从新制造的金属部件去除研磨粉尘，切屑和粉末残余物。 这不仅会缩短清洁周期，而且有助于延长清洁溶液的有效性。
Here are some suggestions for cleaning up specific products related to our post, but again the actual time of our warning will depend on the condition of the part. We also recommend following the recommendations of professional associations when cleaning medical and surgical instruments and implants.
这里有一些建议清理时间在我们的帖子相关的具体产品，但再次提及我们的警告实际时间将取决于部件的状况。 我们还建议，在清洁医疗和外科器械和植入物时，应遵循专业协会的建议。
| Recommended cleaning time |
| 3**10 minutes |
| 40 minutes |
| 10 minutes |
| 10-12 minutes, then ultrasonic lubrication |
| 20 minutes |
| 15**30 minutes |
| 10**15 minutes, longer complex mold |
| 15 minutes |
The location of the parts in the cleaning solution is important and can affect cleaning time. All surfaces must be exposed to cavitation. Parts with slots, blind holes and small gaps, and narrow-mouth tubes should be positioned to allow complete penetration of the cleaning solution, but there is no \u0026ldquo; capture \u0026 rdquo; to prevent contaminants from escaping. This may require removing the basket and repositioning the part, then proceeding with the process. A slight vertical agitation (as provided by the Elmasonic Flex 1 Ultrasonic Cleaner and the Flex 2 system combined with cleaning and ultrasonic cleaning) greatly assists the process.
清洁溶液中的部件的位置很重要，并且会影响清洁时间。 所有表面必须暴露于气蚀作用。 带有槽，盲孔和微小缝隙以及窄口管的部件应该定位成允许清洁溶液完全渗透，但是没有“捕集”，从而防止污染物排出。 这可能需要移除篮子并重新定位部件，然后继续该过程。 轻微的垂直搅拌（例如由Elmasonic Flex 1超声波清洗机和结合清洗和超声波清洗的Flex 2系统提供的）极大地有助于该过程。
Select ultrasonic frequency
选择超声波频率
Ultrasonic frequencies in kHz produce bubbles that impinge upon contact with the component being cleaned, thereby removing contaminants. low
Ultrasonic frequency, time, temperature and power can be selected on the Elmasonic P ultrasonic cleaner
例如25kHz的频率产生比在较高频率（例如37,80或130kHz）处产生的气泡更剧烈地内爆的相对较大的气泡，其产生逐渐柔和的清洁作用。
Removing a large amount of contaminants from a solid component such as manufacturing or casting metal requires a lower frequency cleaner. Softer metals, plastics and products with polished surfaces should be cleaned at higher frequencies. In addition to protecting the polished surface, smaller bubbles are more able to penetrate tight areas such as seams, cracks and blind holes.
从诸如制造或铸造金属的坚固部件去除大量污染物需要较低频率的清洁剂。 较软的金属，塑料和具有抛光表面的产品应在较高频率下清洁。 除了保护抛光表面，较小的气泡更能够穿透紧密区域，例如接缝，裂缝和盲孔。
The table below provides a representative selection of the ultrasonic cleaners available at Tovatech and their frequencies. There are other options. Contact us for information.
下表提供了Tovatech可用的超声波清洗机的代表性选择及其频率。 还有其他选项。 联系我们获取信息。
| Frequency/frequency |
| 37 kHz |
| 25/45 or 35/130 kHz |
| 37 or 80 kHz |
| 25 or 45 kHz |
| 25/45 or 35/130 kHz |
| 40 kHz |
**After ultrasonic cleaning power
**后是超声波清洗电源
Power, usually expressed in watts per gallon of cleaning solution, is another variable to consider when selecting an ultrasonic cleaning system.
