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超声波清洗机的应用想法
浏览: 发布日期:2019-08-07

超声波清洗机的应用想法_济南洁升超声波清洗机

<u>Ultrasonic cleaners use the power of cavitation - a violent explosion of billions of tiny bubbles - to remove any surface contaminants that can be safely immersed in a cleaning solution formulated for a specific cleaning task. Most cleaning solutions are provided as concentrates which are diluted with water and are biodegradable to eliminate many of the processing problems associated with solvents such as trichloroethylene and perchloroethylene.  This article provides a selection of applications for the <u>Ultrasonic Cleaner</u>.  It includes a discussion of how to use cavitation to convert an analyte into a measurable form in sample preparation without chemical degradation due to excessive heat or mechanically induced damage. </p>

 

<u>超声波清洗机</u>利用气蚀的力量 - 数十亿微小气泡的剧烈爆炸 - 去除任何表面上的污染物,这些污染物可以安全地浸入为特定清洁任务配制的清洁溶液中。&nbsp;大多数清洁溶液作为浓缩物提供,其用水稀释并且是可生物降解的,以消除与溶剂例如三氯乙烯和全氯乙烯相关的许多处理问题。&nbsp;这篇文章提供了<u>超声波清洗机</u>的选择应用。&nbsp;它包括如何使用空化在样品制备中将分析物转化为可测量形式而不会由于过度热或机械诱导损伤引起的化学降解的讨论。</p><strong>Introduction to Ultrasound Process</strong></p>

 

<strong>超声波过程简介</strong></p>Whether used for cleaning or sample preparation, the ultrasonic transducer powered by a generator bonded to the bottom of the can creates cavitation in the ultrasonic cleaning tank.  vibrates at an ultrasonic frequency such as 37 kHz, and the transducer turns the bottom of the can into a diaphragm that produces cavitation bubbles. Low frequency cleaners (such as those operating at 25 kHz) produce relatively large bubbles that hit the surface more vigorously than higher frequencies (e.g., smaller bubbles produced at 80 or 130 kHz).  For details on the process, please see our selection and use of the ultrasonic cleaner . </p>

 

无论是用于清洁还是样品制备,通过粘合到罐底部的发生器供电的超声波换能器在超声波清洗罐中产生空化。&nbsp;在超声频率例如37kHz下振动,换能器使罐底部变为产生空化气泡的振动膜。&nbsp;低频清洁器(例如在25kHz下操作的那些清洁器)产生相对大的气泡,这些气泡比较高频率(例如在80或130kHz处产生的较小气泡)更剧烈地撞击表面。&nbsp;有关过程的详细信息请参见我们的后选择和使用超声波清洗机&nbsp;。</p><strong>Some common applications for ultrasonic cleaners</strong></p>

 

<strong>超声波清洗机的一些常见应用</strong></p>The following are common applications involving ultrasonic cleaners.  I hope they will suggest that you can use sonic energy to increase throughput while providing ** results. </p>

 

以下是涉及超声波清洁器的常用应用。&nbsp;希望他们会建议你可以使用声波能量来提高吞吐量,同时提供**的结果。</p><strong>Ultrasonic cleaning of dental and surgical instruments</strong></p>

 

<strong>超声波清洁牙科和外科器械</strong></p>The CDC, WHO and the Professional Medical and Dental Association emphasize the importance of thorough cleaning and then disinfecting or disinfecting reusable medical, dental and surgical instruments.  As we pointed out later, the cleaning of surgical instruments , ??so that blood and other substances do not dry the instrument should be started immediately.  Carefully wipe large amounts of contaminants from the instrument and then place them in the enzyme soak before the ultrasonic cleaning process. </p>

 

CDC,WHO和专业医疗和牙科协会强调彻底清洁,然后消毒或消毒可重复使用的医疗,牙科和外科器械的重要性。&nbsp;正如我们在后指出,对清洁手术器械&nbsp;,使血液和其他物质做仪器不干燥过程中应立即启动。&nbsp;小心地从仪器中擦除大量污染物,然后将它们放在酶浸泡中是超声波清洗过程之前的**步。</p>Ultrasonic energy is far superior to manual scrubbing of these instruments because tiny bubbles can penetrate small cracks and gaps to blow away contaminants that cannot be achieved by manual processes.  In addition, the chances of a person receiving an incision or puncture a wound are greatly reduced. </p>

 

超声波能量远远优于手动擦洗这些仪器,因为微小气泡能够穿透小裂纹和缝隙以吹除手工过程不能达到的污染物。&nbsp;此外,人员接受切口或穿刺伤口的机会大大减少。</p>The cleaning procedure should follow the recommendations of the professional association and the recommendations of the ultrasonic equipment and cleaning solution suppliers for medical and surgical instruments.  However, in general, disassembling the instrument will help cavitation reach more surface area.  Fine baskets can be used to secure small parts.  Clean instruments of similar composition in each cleaning cycle.  Avoid using acoustic energy to clean chrome-plated instruments. </p>

 

清洁程序应遵循专业协会的建议以及为医疗和外科器械配制的超声设备和清洁溶液供应商的建议。&nbsp;然而,一般来说,拆卸仪器将有助于气蚀达到更多的表面积。&nbsp;细网篮可用于固定小零件。&nbsp;在每个清洁循环中清洁类似组成的仪器。&nbsp;避免使用声能清洁镀铬仪器。</p>After the ultrasonic cleaning cycle, the instrument is ready for disinfection or sterilization. </p>

 

超声波清洗循环后,仪器准备进行消毒或灭菌。</p><strong>Clean laboratory glassware</strong></p>

 

<strong>清洁实验室玻璃器皿</strong></p>Cleaning laboratory glassware such as flasks, graduated cylinders, burettes and pipettes requires careful handling to avoid rupture. The complex shape of the laboratory glassware is also difficult to clean.  Replacement of ultrasonic cleaners for manual cleaning and laboratory glassware washers not only reduces breakage and associated replacement costs, but also provides thorough cleaning work due to the power of cavitation. </p>

 

清洁实验室玻璃器皿如烧瓶,量筒,滴定管和移液管需要仔细处理以避免破裂。&nbsp;复杂形状的实验室玻璃器皿也难以清洁。&nbsp;替代超声波清洗剂用于手动清洗和实验室玻璃器皿清洗机不仅可以减少破损和相关的更换成本,而且还能够提供彻底的清洁工作,由于气蚀作用的力量。</p>The secret of a successful dust-free clean laboratory glassware is to select the appropriate ultrasonic cleaner, establish an effective cleaning cycle, and select the correct cleaning solution formulation based on the removed contaminants.  These are usually divided into acidic, alkaline and neutral. </p>

 

成功的无尘清洁实验室玻璃器皿的秘诀在于选择合适的超声波清洁器,建立有效的清洁循环,并基于被去除的污染物选择正确的清洁溶液配方。&nbsp;这些通常分为酸性,碱性和中性。</p>We introduced this topic to how to clean laboratory glassware, but the general cleaning procedure is quite simple.  Below is an example of using an Elmasonic ultrasonic washer equipped with a heate<a href=http://www.csbcj.com/csbqxj/dj/ target='_blank'>单槽超声波清洗机</a>r, timer and scanning function. ;:</p>

<ol>

我们对后如何清洗实验室玻璃器皿介绍了这个话题,但在一般的清洗程序相当简单。&nbsp;下面是使用装有加热器,定时器和扫描功能的Elmasonic超声波洗涤机的例子&nbsp;:</p><li>

<ol>Install glassware in the cleaning basket to fill the interior with the solution.  Periodic repositioning may be required, in this case, delete the basket - Do not extend into the operating bath. </li>

<li><li>

在清洁篮中安装玻璃器皿,使溶液填充内部空间。&nbsp;周期性的重新定位可能需要,在这种情况下,删除该篮-&nbsp;不要伸入操作浴。</li>Turn on the ultrasonic cleaner, set the temperature to 60 ° C, and the timer is 10 minutes.  The actual time and temperature will depend on what you are cleaning, the formulation of the cleaning solution and the nature of the contaminants. </li>

<li><li>

打开超声波清洗机,设置温度为60?C,定时器为10分钟。&nbsp;实际时间和温度将取决于您正在清洗的内容,清洁溶液的配方和污染物的性质。</li>Lower the basket in the solution.  When the temperature is reached, the ultrasound will start, or you can start the cleaning process manually. </li>

<li><li>

降低溶液中的篮子。&nbsp;当达到温度时,超声波将启动,或者您可以手动开始清洁程序。</li>Remove the glassware at the end of the cycle, check, rinse in deionized water and dry.  If you are cleaning a large number of laboratory glassware, consider a rinse tank and an electric dryer. </li>

<li></ol>

在循环结束时取出玻璃器皿,检查,在去离子水中冲洗并干燥。&nbsp;如果你清洗大量的实验室玻璃器皿,请考虑一个冲洗罐和电干燥器。</li>

</ol>As with the other examples in this article, always consult the industry and professional association recommended procedures. </p>

 

正如本文的其他例子,始终咨询行业和专业协会推荐的程序。</p><strong>Cleaning printed circuit boards</strong></p>

 

<strong>清洁印刷电路板</strong></p>Contaminants such as excess solder and rosin must be removed from the newly manufactured printed circuit board.  Ultrasonic cleaning machine effectively achieves this when using mature programs. </p>

 

污染物如过量的焊料和松香必须从新制造的印刷电路板上去除。&nbsp;超声波清洗机有效地实现这一点,当采用成熟的程序。</p>Powerful but gentle ultrasonic cleaning is far superior to using alcohol, spray and solvent to soak and scrub PCBs.  Why?  Simply put, because these methods have the risk of destroying precision parts and are time consuming. </p>

 

强大但温和的超声波清洗远远优于使用酒精,喷雾和溶剂浸泡和擦洗PCBs。&nbsp;为什么?&nbsp;简单地说,因为这些方法具有破坏精密部件的风险,并且是耗时的。</p>When selecting an ultrasonic cleaner, be sure to select a washer with a so-called scan mode.  This provides a slight \u0026plusmn; change in the ultrasonic frequency, (1) avoiding possible damage to the harmonics of the PCB and (2) helping to ensure thorough cleaning throughout the solution. </p>

 

选择超声波清洗机时,请务必选择具有所谓扫描模式的清洗机。&nbsp;这提供了超声频率的轻微的&plusmn;变化,(1)避免可能损坏PCB的谐波和(2)有助于确保在整个溶液中彻底的清洁作用。</p>For real-world applications, see us in the cleanup of PCB case study post . The same technology is also widely used to clean and refurbish mobile phones and PDAs. </p>

 

对于现实世界的应用程序中看到我们在清理多氯联苯案例研究岗位&nbsp;。&nbsp;相同的技术也广泛用于清洁和翻新手机和PDA。</p><strong>Cleaning plastic injection molds</strong></p>

 

<strong>清洗塑料注塑模具</strong></p>To protect their investment in expensive injection molds, manufacturers rely on cleaning procedures that do not damage highly finished surfaces.  At the same time, the cleaning process must effectively remove stubborn contaminants such as residues, oils, flashes and greases, which, if allowed, will result in waste. </p>

 

为了保护他们在昂贵的注塑模具上的投资,制造商依赖于不会损坏高度成品表面的清洁程序。&nbsp;同时,清洁程序必须有效地去除顽固的污染物,例如残留物,油,闪光和油脂,如果允许保留,将导致废品。</p><u>Ultrasonic cleaners are a preferred alternative to manually scrubbing injection molds using brushes and solvent-based component cleaners. </p>

 

<u>超声波清洗机</u>是使用刷子和溶剂型部件清洗器手动擦洗注射模具的优选替代方案。</p>The ultrasonic cleaning process is thorough, safe and fast.  It thoroughly removes contaminants from complex, highly finished mold surfaces without damage.  A powerful wash by cavitation bubbles to achieve all surfaces immersed in the cleaning solution - even surfaces that are difficult or impossible to achieve by manual cleaning methods. </p>

 

超声波清洗过程彻底,安全,快速。&nbsp;它彻底地清除复杂的,高度完成的模具表面的污染物,而不会损坏。&nbsp;通过空化气泡进行的强力洗涤达到浸入清洁溶液中的所有表面 - 即使是通过手动清洁方法难以或不可能达到的表面。</p>Choose a large enough ultrasonic cleaner to accommodate the fully submerged mold. Please remember that the size of the cleaning basket is smaller than the size of the water tank. Options range from benchtop units to floor-mounted industrial ultrasonic cleaners that can be paired with flushing and drying equipment.  Regardless of the size of the device, it should have a heater, timer and scan mode. </p>

 

选择一个足够大的超声波清洁器,以容纳完全浸没的模具。&nbsp;请记住,清洁篮的尺寸比水箱的尺寸小。选项范围从台式单元到地板安装的工业超声波清洗机,可以与冲洗和干燥设备配对。&nbsp;无论设备的大小,它应该有一个加热器,定时器和扫描模式。</p>For more information on this topic, see our post-cleaning injection molds . </p>

 

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